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The mechanical department is split into three main areas - the
machine shop and the light and heavy plant areas.
The machine shop is equipped with a wide range of machine tools and has
facilities for precision marking out and measurement.
The light plant area provides training in pipework systems and
valve maintenance.
The heavy plant area is given over to the maintenance of pumps,
compressors, soot-blowers, gearboxes and other rotating machinery. It is also
equipped with a 10-ton crane.
CRAFT APPRENTICE TRAINING
Selection of apprentices for the mechanical trade is based on their technical
and practical ability during a nine-month block release course at a technical
college. The apprentice's own preference is also considered in deciding his trade
apprenticeship.
When an apprentice comes to the centre, he spends the first two days of a
nine week training period getting to know the centre, and learning lifting and
handling techniques, fire-fighting drill and first-aid.
The mechanical maintenance training programme starts with a two-week
period in the machine shop.
The course is designed to familiarise trainees with the equipment available
in the department. Emphasis is placed on practical machine and bench work and
lessons are given in workshop safety and practice.
The next four weeks of training is spent on the maintenance of valves and
boiler fittings, the work covering both the convential and more specialised
types of this equipment.
The final three weeks of the first phase of training are devoted to the
manipulation and application of pipework systems.
On completion of their nine-week training period, the apprentices leave
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the centre to attend college. Then after 12 weeks, they return to the centre
for their second period of training. This lasts 17 weeks.
In the first two weeks, they learn about power station plant. This is
basically a theoretical treatment of the subject, supplemented by visits to power
stations and plant manufacturers.
Then comes a seven-week period devoted to transmission systems which
involves the apprentice in maintenance work on a wide range of equipment
They also undertake theoretical and practical work on coupling alignment.
Maintenance of pumps and compressors occupies the next seven weeks of
the training programme.
The performance of an apprentice is constantly monitored throughout his
training, both in the workshop and the classroom. Particular emphasis is placed
on personal safety and current safety practices being used on stations. He is also
given instruction in permit-to-work systems.
Part of the final week of the mechanical craft apprentice's training is spent
on formal tests, designed to assess his overall performance.
STUDENT APPRENTICE TRAINING
Student apprentices attend the centre in their first year for a six-week
period of mechanical training.
The centre provides for an intensive study of mechanical plant, some of it
of a theoretical nature with emphasis on an appreciation of items of plant. Some
skills training is given.
ADULT TRAINING
A series of intensive short duration courses is provided for adult craftsmen.
These cover a wide range of mechanical studies in accordance with Regional
requirements. Details of courses for craftsmen are available from the education
and training department at Midlands Region Headquarters.
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